High Pressure Aluminum Casting Die Casting ADC12 Gear Box Housing

• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Application: Machinery Parts
• Machining: CNC Machining/Lathing/Milling/Turning/Boring
• Material: Aluminum Alloy, ADC10, ADC12, A380, A356, Alsi10mn
• Surface Preparation: Anodize, Painting, Powder Coating, E-Coating
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 6
• Casting Surface Quality Level: 2
• Certification: RoHS, ISO 9001:2000, IATF16949:2016
• Casting Tolerance: CT5-7 for Aluminum Casting
• Service: Metal Parts Solution as Customer′s Drawing/Design
• Item Name: Customer Machinery/Parts Aluminum Die Casting
• Rough Surface Roughness: Ra0.4-3.2 for Aluminum Casting After Machining/Gri
• Lead Time: Within 35-50 Days Depends on Parts
• Ppap Level: 3
• Process Control Docs: Spc/Msa/Cpk/I-Mr Study
• Psw: Yes
• Shipping Method: by Sea or by Air
• Drawing Format: Pdf, Dwg, CAD, Dxf, Step, Igs etc.
• Quality Control: 100% QC Inspection
• Transport Package: Multiplayer Wood Box/Pallet, Customized
• Specification: Customized
• Trademark: As customer request
• Origin: Weifang
• Production Capacity: 300000pieces/Year

Product Description

Main blank Process for Aluminum Casting	Die Casting, High Pressure Casting, Sand Casting
Blanks Tolerance -Casting  Tolerance	CT4-6 for Permanent Molding, Die Casting.
Material	Aluminum alloy, Zinc Alloy Alloy Series: AI-Si-Mg, AI-Si-Cu, AI-Si, AI-Mg     GB: YL101, YL102, YL104, YL112, YL113, YL302     ANSI: 360, 518, A360, A380, A384, A413, C443     SAE J452: 303, 304, 305, 306, 309, 383     JIS: ADC1, ADC3, ADC5, ADC7, ADC10, ADC12     DIN: AISi10Mg, AISi8Cu3, AISi12, AIMg9 Zinc Alloy: Zamak 2, Zamak 3, Zamak 4, Zamak 5, Zamak 7 If the required materials are not listed above, please send them to us !
Casting Blank Size  /Dimensions	2mm-1500mm / 0.08inch-60inch, or according to customer requirements
Casting Blank Weight	Range from 0.01 - 50kg
Applicable Machining Process	CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
Machining Tolerance	From 0.01 - 0.1mm
Machined Surface Quality	Ra0.8 - Ra3.2 according to customer requirement
Applicable Heat Treatment	NA
Certificates	ISO9001; IATF16949 ; RoHS
Application	Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft, pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft, transmission gear, sprocket, chains etc.
Applicable Finish Surface  Treatment	Shot/sand blast, polishing, Primer Painting, Powder coating, ED- Coating,  Finish Painting, Anodize (Natual or Black Color)
MOQ	1000pcs per batch, adjustable according to part size
Lead Time	30-50 days from the receipt date of deposit for die casting part
Note	1). All die casting parts are customized made according to customer's design drawings or exsiting samples,      We have no any ready parts in stock for sales. 2). If you have any die casting parts need to be made, please feel free to send your kind drawings/samples to us.

PRODUCTS SHOW'

Please send us your detailed drawing/sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
KeTuoHong policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 MACHINING EQUIPMENT

DIE CASTING PARTS:
   •Die casting is an industrial casting process for manufacturing cast parts of aluminum, zinc, magnesium or brass. The molten metal is pressed under high pressure into the die where it hardens and is then automatically ejected. A die casting can contain several cavities. Depending on the die, series ranging from approximately 300 to 400,000 molded parts can be produced due to the high output of the dies. Die casting allows parts to be manufactured with very thin walls and smooth surfaces and edges. Due to the high strength, very good dimensional accuracy and reproducibility, die casting is the optimum casting procedure for complex components and demanding applications, both in terms of quality and economy.
   •To achieve superior quality, we use CNC machining centers to finish the cast parts. If desired, we will add tailored components to your die cast parts in additional production steps and will assemble these into modules and assemblies.
Die cast components are used in many branches of industry for housings, covers, fittings or mountings.
   •Depending on the alloy and finishing process, die cast parts can be provided with the following surfaces: Sandblasting, glass bead blasting, barrel finishing, brushing, polishing, phosphating, passivating, powder coating, wet painting, eloxating, copper plating, nickel plating, screen printing or pad printing.
 

QUALITY CONTROL

We have state-of-the-art equipment and professional staff to carry out quality control in accordance with ISO9001 standards.
1) Checking the raw material after they reach our factory--- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---Final quality control(FQC) 
5) Checking the goods after they are finished---Outgoing quality control(OQC) 
 

Manufacturing Process

Company Profile

                             

   •We are a  mechanical company that designs and manufactures of Aluminum casting products, Gravity/Low pressure die casting products, Steel casting products, Iron Casting products, Extruded aluminum parts, Sheet Metal parts, Forging/Stamping/plastic parts, and CNC machined parts, Water valve and so on.
  •The company uses CAD, CAM and other advanced technology, from design to manufacture a complete set of casting mold. The plant's equipment has advanced CNC machining centers, CNC lathes and other machine tools. We specialized in providing customed & qualified products.
   •You are welcome to contact us for technical consultation and business cooperation !

 

Packing & Delivery  :

Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.

 

FAQ
 

1Q: How Can I get a quotation?

A: Please provide 2D (or 3D) files or samples.

     Draw format: IGS, STEP, STP, JPEG, PDF, DWG, DXF, CAD etc.

2Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts             with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

3Q: What is your MOQ?

A: No MOQ limited, trial order before mass production is welcomed.

4Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
    Payment of tooling or batch order ≥ 5000USD, 30%~50% T/T in advance, balance before shipment.

5Q: What is the after-sales?
A: We will free remake parts or return payment if are sure that it is our error.
    This is our commitment. Quality is our culture!